CAR ACCESSORIES

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Preparation and assembly by caulking of supports for shock absorbers, consisting of bushing and flange.

 

BUSH WORKING

   
Workpiece: Shaped deep drawn piece with blank flange
Material: Normal steel
Performed operation: Ribbing - Edge Curling
Working cycle: Semi-Automatic

 

 

ASSEMBLING PROCESS

   
Workpiece: Shaped deep drawn bush - shaped deep drawn flange
Material: Normal steel
Performed operation: Calking
Working cycle: Semi-Automatic

Assembly by caulking of protective elements for car joints, consisting of metal bushing and rubber casing.

 

   
Workpiece: Shaped deep drawn bush - shaped rubber casing
Material: Normal steel - Rubber
Performed operation: Calking of the two elements
Working cycle: Semi-Automatic

Assembly by 3- or 5-layer lockseaming of car silencers, consisting of body, two bottom ends and internal components.

 

5-LAYER LOCKSEAMING

   
Workpiece: Shaped body with overlapping edges welded with pressure rollers and flanged ends; deep drawn bottom ends with blank flange and pre-curling; inside components
Material: Normal steel
Performed operation: Pre-Lockseaming - 5-layer Lockseaming
Working cycle: Semi-Automatic, with two place settings to work in sequence both ends

 

 

3-LAYER LOCKSEAMING

   
Workpiece: Shaped body with overlapping edges welded with pressure rollers; deep drawn bottom ends with blank flange and pre-curling; inside components
Material: Normal steel
Performed operation: 3-layer Lockseaming
Working cycle: Semi-Automatic, with two place settings to work in sequence both ends

 

 

ONE PLACE SETTING SOLUTION

   
Workpiece: Shaped body with overlapping edges welded with pressure rollers and/or flanged ends; deep drawn bottom ends with blank flange and pre-curling; inside components
Material: Normal steel
Performed operation: Pre-Lockseaming and/or simultaneous 3- or 5-layer Lockseaming of the ends
Working cycle: Semi-Automatic, with one place setting, subject to the use of a two-head beading machine

Assembly by 5-layer lockseaming of car silencers, consisting of body, two bottom ends and internal components.

 

   
Workpiece: Shaped tubular body with overlapping edges welded with pressure rollers; deep drawn bottom ends with blank flange and pre-curling; inside components
Material: Normal steel
Performed operation: Pre-Lockseaming - 5-layer Lockseaming
Working cycle: Semi-Automatic, with two place settings to work in sequence both ends

 

 

ONE PLACE SETTING SOLUTION

   
Workpiece: Shaped tubular body with overlapping edges welded with pressure rollers and flanged ends; deep drawn bottom ends with blank flange and pre-curling; inside components
Material: Normal steel
Performed operation: Pre-Lockseaming - simultaneous 5-layer Lockseaming of the ends
Working cycle: Semi-Automatic, with one place setting, subject to the use of a two-head beading machine

Assembly by caulking of oil filters for cars, consisting of deep drawn piece, aluminum bottom end and internal components.

 

   
Workpiece: Deep drawn piece with reducted flange; aluminium bottom end; inside components
Material: Normal steel - Aluminium
Performed operation: Caulking of the deep drawn edge onto the aluminium bottom end
Working cycle: Semi-Automatic or Automatic, when included in a complete production line

Assembly by 5-layer lockseaming of oil filters for cars, consisting of deep drawn piece, bottom end and internal components.

 

   
Workpiece: Deep drawn piece with blank flange; deep drawn bottom end with blank flange and pre-curling; inside components
Material: Normal steel
Performed operation: Pre-Lockseaming - 5-layer Lockseaming
Working cycle: Semi-Automatic or Automatic, when included in a complete production line

Preparation and assembly by 5-layer lockseaming of rectangular fuel tanks, consisting of body, two bottom ends and internal components.

 

BODY WORKING PROCESS

   
Workpiece: Shaped body with overlapping edges welded with pressure rollers
Material: Normal steel
Perfomed operation: Outward Flanging
Working cycle: Semi-Automatic, with two place settings to work in sequence both ends

 

 

ASSEMBLING PROCESS

   
Workpiece: Shaped body with overlapping edges welded with pressure rollers and with outward flanged edges
Material: Normal steel
Performed operation: Pre-Lockseaming - 5-layer Lockseaming
Working cycle: Semi-Automatic, with two place settings to work in sequence both ends

 

 

ONE PLACE SETTING SOLUTION

   
Workpiece: Shaped body with overlapping edges welded with pressure rollers and with outward flanged edges
Material: Normal steel
Performed operation: Pre-Lockseaming - simultaneous 5-layer Lockseaming on both edges
Working cycle: Semi-Automatic with one place setting, subject to the use of a two-head beading machine

Assembly and finishing of sealing rings for rotating shafts, consisting of metal ring and seal.

 

   
Workpiece: Shaped deep drawn ring - Seal
Material: Normal steel - Rubber
Performed operation: Edge Chamfering - Calking of the two components - outer diameter Turning
Working cycle: Semi-Automatic

Production of casings for pressure gauges.

 

   
Workpiece: Deep drawn piece with reduced flange
Material: Stainless Steel
Performed operation: Trimming - Ribbing - edge outward Flanging
Working cycle: Semi-Automatic

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